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Old 04-17-2012, 06:29 PM   #1
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2005 650 v2 fuel pump replacement

I have a v2 here with a bad fuel pump and im searching for a replacement. Stock pump is 500+ and i will not spend that! Is there a replacement pump for this bike? If someone can give me some specs on the stock pump (psi, flow rate ect...) i will be glad to put the guys at the parts store to work searching for a suitable replacement. Any help is much appreciated!!








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2008 650 OUTTY XT
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Old 04-18-2012, 06:14 AM   #2
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The OE only sells the complete pump assembly including the cartridge & gauge sender, and yes they're overly proud of it......

I'm not certain if it's the same on the V2's vs the 1k or 700 h1, but for those two the fuel pump for a 1990 mustang 4cyl is basically a drop-in replacement for just the pump. You have to re-work the electrical connectors, but that pump & pick-up strainer will work as stock & can be bought for less than $100.








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Old 04-18-2012, 10:14 AM   #3
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would that be the same on a bf 750 ??
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Old 04-18-2012, 11:27 AM   #4
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I doubt it. The V2 may be sporting y'alls motor, but the rest of the bike is still kitty parts.








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Old 04-18-2012, 12:31 PM   #5
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Thats not entirely true JPs300. The pump assembly is a kawasaki brand. This is a carbed bike also so its gonna be a low pressure pump. I found out the pressure should be between 2.6-3.3 psi.








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2008 650 OUTTY XT
machined 212's
31" skinny laws
snorkels
2000 FOREMAN 450S
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custom snorkel
.50 over wiseco
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Old 04-18-2012, 01:23 PM   #6
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Ah, well then it's different than the one I listed.








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'11 Max Limited -
JP's customs 4" lift, snorkels & rad relocate
s/w 29.5 law2's/MSA Pilots
'08 Teryx -
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Old 04-19-2012, 05:30 AM   #7
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mr gasket 42s electric fuel pump ,about 50.00 $, just put it in line








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Old 04-20-2012, 03:24 AM   #8
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max can you put some pics up of this?
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Old 04-20-2012, 04:34 AM   #9
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i did not take pics, but its fairly simple, find the vac lines from the heads thet work the vac pump)i left the front 1 on an cut it to hook to the rear head,then hooked th front 1(cut) to the rear line going to the pump with a union or you could plug the open ends(they say tying the heads together creates a mini crossover)then just cut into the carb supply line an install the electric pump,an hook up power








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Old 04-20-2012, 03:18 PM   #10
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Can the mr gasket pump be used on a bike that has a stock electric pump?








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2008 650 OUTTY XT
machined 212's
31" skinny laws
snorkels
2000 FOREMAN 450S
27" wide vamps all around
custom snorkel
.50 over wiseco
14% GR
ammo cans
big cooler
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Old 04-20-2012, 04:58 PM   #11
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No. The fuel injected bikes need more fuel pressure than the carbureted ones. So this pump will not work.
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Old 04-21-2012, 04:25 AM   #12
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This is a carbed bike.








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2008 650 OUTTY XT
machined 212's
31" skinny laws
snorkels
2000 FOREMAN 450S
27" wide vamps all around
custom snorkel
.50 over wiseco
14% GR
ammo cans
big cooler
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Old 04-22-2012, 04:36 PM   #13
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Quote:
Originally Posted by atvaddict View Post
Can the mr gasket pump be used on a bike that has a stock electric pump?

The carbed Brutes do not have a stock electric pump. So when you say 'can this be used on a bike that has a stock electric pump' that would suggest fuel injection.
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Old 04-23-2012, 06:47 PM   #14
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This arctic cat 650 v2 is a carbed bike and it does have a stock electric fuel pump. Some of the carbed bikes run a vacuum type fuel pump and some run a low pressure electric fuel pump.








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2008 650 OUTTY XT
machined 212's
31" skinny laws
snorkels
2000 FOREMAN 450S
27" wide vamps all around
custom snorkel
.50 over wiseco
14% GR
ammo cans
big cooler
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