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post #1 of 32 Old 03-25-2010, 08:32 PM Thread Starter
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Radiator 'cover'?

Recently i have relocated my radiator onmy brute,thank MIMB....U ROCK!! I have seen the 'covers', if thats what you call them, on different radiators out there. For example....gorilla, extreme, wild boar, etc, etc, etc.....
My question is this...I am waaaayyyy to cheap to run out and spend that kinda money on something to have a brand name, so i want to fabricate my own 'cover'. Has anyone else ever done this, what did you make it out of, and how difficult was it to do??
Thanks in advance.....

2008 RzR
29.5" Terminators
ITP aluminum wheels
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1/2 windshield
front bumper
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post #2 of 32 Old 03-25-2010, 08:38 PM
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wood butcher used the grill off an air conditioner. looks pretty good.

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post #3 of 32 Old 03-25-2010, 08:39 PM
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Wood Butcher used the side panel off of a window unit air conditioner. He's got a pic of it here somewhere. It looks very professional.
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post #4 of 32 Old 03-25-2010, 08:41 PM
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You could probably make the frame for the cover out of 1/2" angle iron and use sheet metal as the actual cover that you'd like to make a design in. You could probably print out whatever design you want and make a stencil out of it. Trace the stencil onto the cover and cut out with a jig saw.

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post #5 of 32 Old 03-25-2010, 08:41 PM
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Dang Phree, you hit the submit button right before me.
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post #6 of 32 Old 03-25-2010, 08:43 PM
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Crawfishie a friend of mine relocated the radiator on his brute and welded together some angle iron at the angle he wanted and used u-bolts through the brackets to hold it onto the front rack, when he tied in the front angle he drilled four small holes in it one at each corner, and got a sturdy piece of grill and just cut it out in the size he needed with a cut off wheel and used heavy duty zip ties to hold the grill to the frame in front of the radiator, just thought i'd try to help you out it s a cheap way to protect your radiator from debris and damage. Ruffin Outlaw P.S. i'll try to get you a pic of it on here.
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post #7 of 32 Old 03-25-2010, 08:47 PM
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post #8 of 32 Old 03-25-2010, 08:48 PM
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Above is the pic crawfishie i was wrong about the u-bolts though he used regular bolts to hold it in place.
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post #9 of 32 Old 03-25-2010, 09:02 PM
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heres mine and i can have you one made just like it. pm me or offroadin89 if you are interested. but it is just angled steel and wire mesh......





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post #10 of 32 Old 03-25-2010, 09:15 PM Thread Starter
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Very good ideas guys.....this is just an idea.....I was kicking around. Anymore out there?
Since I have access to a welding shop and full machine shop, this should not be very hard. I was thinking of water cutting a design of the state of Texas in the front, and bending some 14ga metal to form what I want, bead blast, prime, and paint....anyone think this is a crazy idea?
I will post pics after I get done or a video....maybe a how to?? idk not too good with that kinda stuff.

2008 RzR
29.5" Terminators
ITP aluminum wheels
Dual LTE
snorkles
1/2 windshield
front bumper
HID headlights
SuperATV 6" Lift
EPI clutch kit

Last edited by Crawfishie!!; 03-25-2010 at 09:27 PM.
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post #11 of 32 Old 03-25-2010, 09:21 PM
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Nope anything can be done. Just doing it right is the hard part lol go for it man and post pics with the finished product

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16 Yamaha Grizzly on 31's

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post #12 of 32 Old 03-26-2010, 07:48 AM Thread Starter
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I think i'm gonna try to use some aluminum diamond plate I have lying around my house....I think that might come out nice....now i just gotta figure out a style or design that i want. right now my brain isn't working too well after working all night.....

2008 RzR
29.5" Terminators
ITP aluminum wheels
Dual LTE
snorkles
1/2 windshield
front bumper
HID headlights
SuperATV 6" Lift
EPI clutch kit

Last edited by Crawfishie!!; 03-26-2010 at 07:51 AM.
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post #13 of 32 Old 03-26-2010, 08:32 AM
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I am prolly doing this this weekend, and I will be using aluminum diamondplate. I have two things on my mind:

1. build a sliding jig for the drill press, and drill 1/2" holes every inch or so

2. cut slots in it with a jig saw with 'drilled' rounded ends and call it good.

Once its done, I am going to paint it with black rubberized bed liner.

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post #14 of 32 Old 03-26-2010, 07:22 PM
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I made mine out of aluminum diamond plate. I did the 1/2 inch holes thing. I've been thinking of redoing it to something like what wood butcher did. I'll put some pics up of mine when I get home.
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post #15 of 32 Old 03-26-2010, 07:28 PM
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